To anticipate the demand for metal parts, ABS has produced the following
materials: Grey of Cast Iron, Nodular Cast Iron NI Hard and Alloy Cast
Steel. ABS's casting processes include Centrifugal Casting, Green Sand Casting and
Furane Casting Methods.
Foundry Capacities are 150 tons per month while machinery capacities
60.000 pieces of cylender liner per month with various product specs.
ABS ensures its material quality through the following tools:
- Spectrometer-analyzing:
a. 21 iron cast element
b. 28 steel cast element
- Measuring instrument always protected to calibrate with
its Block Gauge grade standard 0
- Job environment support reaching of work productivity
goals
Main Facilities
A. Foundry Line
- Melting:
- Medium Frequency Induction Furnace (capacity 1,5 ton) : 2 unit
- Medium Frequency
Induction Furnace (capacity 0,5 ton) : 2 unit
- Sand Preparing
- Moulding
- Centrifugal
casting size - Dia 250 x 288/325 x 612.25 capacity - 150
pcs/hour : 80 unit
- Automatic
Moulding Machine Size - 400 x 500 x 200 mm Capacity - 35
seconds/Mould : 1 unit
- Jolt Squeeze FD
2 Size - 350 x 400 x 300 mm Capacity - 22 Mould/hour : 3
unit
- Jolt Squeeze FD
4 Size - 600 x 700 x 600 mm Capacity - 18 Mould/day : 2
unit
- Furan Line
Capacity - 10 Ton/hour : 1 unit
- Fettling/Shoot Blasting
- Thumbler : 2
unit
- Hanger : 1 unit
- Core Making:
- Automatic Core Machine Capacity - 350 Pcs/hour : 4 unit
- Manual Core
Machine Capacity - 45 Pcs/Hour : 3 unit
- Machining
- Cylinder Liner
for 4 wheel vehical Capacity - 20.000 pcs /month
- Cylinder Liner
for 2 wheel vehical Capacity - 10.000 Pcs /month
- Liner Brake
Capacity - 60.000 Pcs /month
B. Machining Line
- Lathe : 10 unit
- CNC Lathe : 4 unit
- Vertical Boring : 1
unit
- Turret Lathe : 20
unit
- Boring : 1 unit
- Fine Boring : 3 unit
- Centerless Grinding
: 3 unit
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